In the bustling industrial landscape of China, overhead cranes play a pivotal role in efficient material handling and production. These complex machines rely on a multitude of precision-crafted parts to ensure safe, reliable, and optimal performance. Understanding the various components of an overhead crane is crucial for maintenance, operation, and overall productivity.

In this comprehensive guide, we will delve into the critical parts of overhead cranes, including the crane cabin, crane hooks, crane wheels, end carriages, and other essential elements. You will learn about the functions, importance, and quality standards of each component, as well as the innovative technologies and materials used in their manufacture. Whether you are a seasoned operator, a maintenance specialist, or an industry newcomer, this guide will provide you with the detailed insights necessary to maximize the efficiency and lifespan of your overhead crane equipment. Join us as we explore the intricate world of overhead crane parts and uncover the secrets to seamless industrial operations.

Parts of an overhead crane

Comprehensive Guide to Overhead Crane Parts by Konecranes

Introduction

Konecranes is a leading provider of overhead crane parts and services, offering a wide range of solutions for all makes and models of cranes. With nearly a century of experience, Konecranes is well-equipped to meet the unique needs of various crane brands and applications.

Availability of Parts for All Makes and Models

Konecranes does not limit its services to its own brand; it provides parts for virtually any make and model of overhead crane. This includes original equipment manufacturer (OEM) parts as well as high-quality aftermarket parts. Their extensive inventory covers over 40 crane brands, including but not limited to:
– BCH Crane
– Birmingham Crane
– Browning
– Cleveland Crane
– Dominion
– Dwight Foote
– Euclid
– F. T. Crowe & Company
– Hevi-Lift
– KFORCE
– Kaverit
– Kranco
– Landel
– Lypta
– Midwest Crane & Hoists
– Morris Material Handling
– Moffett
– MPH Crane
– Munck Canada Ltd.
– Northern
– NPH Material Handling
– Orley Meyer
– Overhead Crane Ltd.
– Provincial
– Shepard Niles
– SPH Crane
– Stewart
– Stewart Wattley
– SEE CO
– Victor Browning
– WPH

In addition to these, Konecranes also supplies parts for other major manufacturers such as Abell-Howe, Abus, Acco, American Crane, Andritz, Budgit, Chester, Cleveland Tramrail, CM, Coffing, Columbus McKinnon, Conco, Crane America, CraneMart, Dearborn, Demag, Deshazo, Detroit Hoists & Cranes, Dresser, Ederer, Foley Material Handling, Gaffey, Gorbel, Harnischfeger, Harrington Hoists, Heede, Illinois Crane, Ingersoll-Rand, Larco, Lift-Tech, Milwaukee Crane, Mondel, Morgan Alliance, Morgan Engineering, Morgan Material Handling, North American Industries, Progressive, Reading Superior, TC/American Monorail, Uesco, Virginia Crane, Whiting, Wright, Yale, and Zenar.

Types of Parts Available

Crane Motors

Konecranes stocks a variety of crane-duty motors, including wound-rotor and Magnetorque™ motors, suitable for all crane motions on any make or model of overhead crane. They also offer motor rewind services and can provide new OEM crane motors.

Bottom Blocks

Konecranes supplies complete bottom blocks (hook blocks) in various sizes and configurations. These assemblies include essential components such as hooks, frames, pins, sheaves, bearings, and safety latches. Each bottom block is tested to meet its rated lifting capacity and includes the OSHA-required safety latch.

Hoist Drums

For hoist drum replacements, Konecranes can manufacture drums up to 48 inches in diameter and 26 feet in length. These drums can be flame-hardened and stress-relieved for superior performance. Additionally, Konecranes offers hoist drum rebuild services, including re-grooving to original standards and gearing replacement.

Crane Brakes

Konecranes provides all types of friction brake parts, including disk brake, shoe brake, and load brake parts and assemblies. They stock common wear items such as brake pads, wear disks, and pivot pins, many of which are available for same-day shipping. The replacement wear parts are made from the correct friction material specified by the crane’s manufacturer to ensure safe operation and performance.

Crane Bearings

Konecranes supplies anti-friction roller bearings for various crane components, including gearboxes, motors, wheel assemblies, and bottom blocks. These bearings are available in sizes ranging from half an inch to 21 inches in diameter and are made of carburized steel, available in both shielded and sealed variants. All bearings meet the requirements and specifications of the crane’s OEM and the American Bearing Manufacturers Association (ABMA).

Crane Bushings

In addition to bearings, Konecranes also provides replacement bronze and oil-impregnated bronze bushings for brakes and pivot assemblies on electric overhead traveling (EOT) cranes.

Quality and Standards

All replacement parts sold by Konecranes meet stringent industry standards, including:
– CMAA (Crane Manufacturers Association of America)
– AGMA (American Gear Manufacturers Association)
– ASME B30.2 (American Society of Mechanical Engineers)
– OSHA 1910.178 (Occupational Safety and Health Administration)

These parts are backed by a comprehensive warranty, ensuring reliability and performance.

Design, Manufacturing, and Rebuilding Capabilities

Konecranes has extensive design and manufacturing capabilities, with highly skilled machinists at their facilities in the United States and Finland. They maintain rigorous quality control measures to ensure the reliability and high quality of the parts they provide.

In cases where a new part is not immediately necessary, Konecranes offers rebuilding and refurbishing services. This can be particularly beneficial for urgent repairs or long lead time items. They stock rebuilt motors, gear cases, and brakes as spares or backups to reduce inventory costs.

Reverse Engineering

For parts that are no longer manufactured, Konecranes can use reverse engineering to create replacement parts. This involves using original equipment manufacturer drawings and manufacturing process details to fabricate parts that meet the original specifications.

Service and Installation

Konecranes’ service teams are trained to understand the unique requirements of each crane brand and provide professional service in accordance with manufacturers’ recommendations and industry best practices. They can install any part on any crane, whether it is a planned repair or an emergency.

By offering a comprehensive range of parts, stringent quality standards, and expert service capabilities, Konecranes is a reliable partner for all overhead crane maintenance and repair needs.

China Crane Spare Parts Manufacturers, Suppliers, Factory

Since the provided URL https://www.sevenindustry.com/crane-spare-parts/ is not accessible in the search results, I will create a comprehensive guide based on the general knowledge of crane spare parts and components, using the information from the other sources.

Guide to Essential Crawler Crane Parts and Components

Introduction

Crawler cranes are complex machines that rely on numerous components to operate efficiently and safely. Understanding these parts is crucial for maintenance, repair, and optimal performance. Here is a detailed guide to the essential parts of a crawler crane.

A. Boom and Boom Sections

• Boom: The main structural component of the crane that extends from the crane’s base to the tip, allowing for vertical and horizontal reach.
• Boom Sections: These are the segments that make up the boom, which can be telescopic or fixed, and are connected to achieve the desired length.

B. Counterweights

• Counterweights: Located at the rear of the crane, these weights balance the load being lifted, ensuring stability and preventing the crane from tipping over.

C. Crawler Tracks and Undercarriage

• Crawler Tracks: These are the continuous tracks that provide traction and mobility to the crane. They are made up of individual track shoes.
• Track Shoes: Components that come into direct contact with the ground, providing traction and stability. Types include single grouser, double grouser, and triple grouser.
• Undercarriage: The lower part of the crane that supports and propels the machine.
• Track Rollers, Sprockets, and Idlers: These components guide and support the crawler tracks, ensuring smooth operation and weight distribution.

D. Drum

• Drum: A cylindrical component that houses the wire rope used for hoisting and lowering loads.
• Types of Drums: Single-drum, double-drum, and multi-drum configurations, each with specific designs and functionalities.

E. Engine

• Engine: The powerhouse of the crane, providing the necessary power to drive various functions.
• Components: Cylinder block, pistons, crankshaft, fuel system, cooling system, and exhaust system.
• Types: Can be a diesel engine or an electric motor.

F. Hook Block

• Hook Block: Connects the load to the crane’s wire rope.
• Components: One or multiple sheaves or pulleys that guide the wire rope.
• Types: Single-hook, double-hook, and multi-hook blocks.

G. Jib

• Jib: An extension of the crane’s boom, providing additional reach and versatility.
• Types: Fixed jib, luffing jib, and fly jib.
• Functionality: Allows for different lifting angles and configurations.

H. Mast

• Mast: A vertical component that provides support and stability to the crane.
• Types: Lattice mast and tubular mast.
• Location: Usually located at the rear of the crane’s upper structure and connects to the crawler tracks.

I. Outriggers

• Outriggers: Hydraulic or mechanical extensions that provide additional stability during operations.
• Types: Front outriggers, rear outriggers, and side outriggers.
• Function: Increase the crane’s footprint and distribute the load over a larger area.

J. Slewing Ring

• Slewing Ring: A large bearing that allows the crane’s upper structure to rotate smoothly.
• Components: Inner race, outer race, and rolling elements.
• Function: Enables 360-degree movement of the crane.

K. Winch

• Winch: A mechanical device used to hoist and lower loads.
• Types: Main winches, auxiliary winches, and luffing winches.
• Components: Drum or drums, wire ropes, and various control mechanisms.

L. Control Systems and Accessories

• Control Systems: Include pendant controls, radio controls, and other electronic systems that manage crane operations.
• Accessories: Such as load limiters, limit switches, and gearboxes that enhance the functionality and safety of the crane.

Maintenance and Spare Parts

• Regular maintenance is crucial to ensure the longevity and efficiency of the crane.
• Spare Parts: Original equipment manufacturer (OEM) parts and high-quality aftermarket parts are available for various crane models.
• Inventory: Many suppliers stock a wide range of parts, including those for different makes and models of cranes.

Conclusion

Understanding the various components of a crawler crane is essential for operators, maintenance personnel, and anyone involved in crane operations. Each part plays a critical role in ensuring the crane operates safely and efficiently. Regular maintenance and access to the right spare parts are key to extending the life of the crane and preventing downtime.

Parts of Overhead Crane

Since the specific website you mentioned is not available in the provided search results, I will create a comprehensive guide based on the information from the other reliable sources.

Overhead Bridge Crane Components: A Detailed Guide

Introduction

Overhead bridge cranes are complex systems used in various industries for lifting and moving heavy loads. Understanding the components and their functions is crucial for efficient operation, maintenance, and safety.

Basic Overhead Bridge Crane Parts and Components

The Bridge

• The bridge is the main structure of an overhead bridge crane, spanning the width of the bay or facility.
• It can be made up of either a single girder or a double girder, depending on the requirements and configuration[1][4][5].

Girders

• Girders are the large horizontal beams or boxes that provide structural support for the trolley and hoist.
• They are connected to the end trucks and are a principal element of the overhead crane system[1][4][5].

End Trucks

• End trucks are positioned on both sides of the bridge and house the wheel assemblies.
• These allow the crane to travel along the complete length of the bay or structure along rails mounted to the runway beams or rails[1][4][5].

Wheel Equalizer Arrangements

• Located in each corner of the bridge, these arrangements consist of yokes, trucks, and wheel assemblies.
• They bear the weight of the crane and the lifted load uniformly to the building rail. In lighter cranes, trucks can be connected directly to the girder notch, while heavier cranes may use yokes to hold multiple trucks and wheel assemblies[5].

Bumpers

• Bumpers are located at each corner of the bridge and at the end of the trolley’s rail.
• They absorb energy caused by impacts as the crane reaches the end of its permitted travel distance, preventing devastating crane collisions and building damage. Bumpers can be hydraulic, spring, or rubber material[5].

Hoists and Trolleys

Hoist

• The hoist is designed to lift and lower the desired load using either wire rope or chains.
• It is fixed to the trolley frame and can be equipped with a hook or custom lifting attachments. Wire rope hoists are generally used for heavier lifting and are more durable, while chain hoists are suitable for lighter loads and are more cost-effective[1][3][4].

Trolley

• The trolley rides across the span of the bridge along the girder or girders and carries the hoist.
• It allows the hoist to move horizontally, enabling the load to be positioned precisely. Trolleys can be located on the top or bottom of the bridge, depending on the type of crane and the application[1][3][4].

Control and Safety Components

Control System

• The control system can vary from simple pendant stations to wireless radio controls and sophisticated control panels with automation capabilities.
• It is essential for operating the crane safely and efficiently[4].

Safety Features

• Common safety features include overload protection, limit switches, and emergency stop functions.
• These features are critical for preventing accidents and ensuring the safe operation of the crane[4].

Additional Components

Columns

• In some configurations, especially ceiling-mounted cranes, columns may not be necessary if the building’s ceiling structure can support the weight of the crane.
• However, if additional support is needed, columns are installed to provide enough support for the crane’s parts and components, as well as the intended loads[3].

Festoon/Power Track

• This component is used to supply power to the crane as it moves along the runway.
• It ensures continuous operation without the need for manual intervention to manage power cables[5].

Footwalks and Mains Cage

• Footwalks provide a safe platform for maintenance personnel to access the crane.
• The mains cage houses electrical components and provides additional structural support[5].

Maintenance and Inspection

Daily Inspections

• Daily inspections by the operator before each shift are crucial for identifying potential issues early.
• These inspections should include checks for wear and tear, physical damage, and any signs of decreased reliability[2].

Periodic Inspections

• Regular in-depth inspections by certified crane inspectors are necessary to ensure the crane remains in good working condition.
• These inspections help identify signs like increased noise, decreased performance, and visible wear and tear that may indicate the need for component replacement[2][4].

Replacement Signs

• Signs that a part needs to be replaced include decreased reliability, physical damage, noticeable wear and tear, obsolete parts, excessive repair/maintenance costs, and expired warranties.
• Application changes may also require replacing some crane parts to meet revised load capacities, travel distances, or increased usage demands[2].

Customization and Environmental Considerations

Customization

• Many suppliers offer customization options for specific components to suit operational needs.
• This includes choosing the right hoist model, load capacity, lifting speed, and duty cycle based on the application requirements[4].

Environmental Impact

• Temperature, humidity, and corrosive environments can impact the longevity and functionality of crane parts.
• It is important to consider these factors when selecting and maintaining crane components[4].

By understanding these components and their functions, facility managers and operators can ensure the safe, efficient, and reliable operation of overhead bridge cranes. Regular maintenance and inspections are key to preventing breakdowns and ensuring the longevity of the crane system.

Overhead Crane Parts: Systems and components …

Overview of Overhead Crane Components and Systems

Introduction

Overhead cranes are complex pieces of equipment that play a crucial role in various industrial settings, including manufacturing, construction, and warehousing. Understanding the key components and systems of an overhead crane is essential for ensuring safe, efficient, and reliable operation.

Key Components of Overhead Cranes

Hoist Parts

The hoist is the core lifting mechanism of the overhead crane. It consists of:
– Electric or Hydraulic Motors: These power the lifting and lowering operations.
– Gearboxes: Transferring power from the motors to the lifting mechanism.
– Drums or Sheaves: Around which the lifting cables or chains are wound.
– Hooks or Grippers: The attachment points for lifting loads.

Runway Systems

The runway system includes:
– Rails: The tracks along which the crane travels.
– Supporting Beams: Structural elements that hold the rails in place.
– End Trucks: The wheeled assemblies that move along the rails, carrying the crane.

Control Systems

Control systems are critical for the safe and precise operation of the crane. These include:
– Operator Controls: Such as pendant controls, radio remote controls, or cabin controls.
– Sensors and Limit Switches: To monitor and limit crane movements, preventing overtravel or collisions.
– Automation Systems: For programmed or automated crane operations.

Safety Systems

Safety is paramount in overhead crane operations. Key safety components include:
– Load Limits: Devices that prevent overloading, such as load cells and overload protection systems.
– Braking Systems: To ensure the crane and its load come to a safe stop.
– Emergency Stops: Quick-stop mechanisms to halt the crane in case of an emergency.
– Warning Devices: Alarms, lights, or other signals to alert operators and nearby personnel.

Additional Components and Accessories

Below-the-Hook Devices

These are specialized attachments used to handle specific types of loads:
– Lifting Beams: For spreading the load or lifting large, awkwardly shaped items.
– Lifting Tongs: For gripping and lifting materials like pipes, bars, or bundles.
– Magnet Solutions: For lifting ferrous metals.
– Coil Grabs: For handling coils of metal.

Weighing and Monitoring Kits

These kits enhance the functionality and safety of the crane:
– Load Cells: To measure the weight of the load.
– Overload Protection: To prevent the crane from lifting loads beyond its capacity.
– Readouts and Data Loggers: To display and record load weights and other operational data.

Installation and Maintenance

Installation Considerations

Proper installation is crucial for the safe and efficient operation of an overhead crane:
– Structural Integrity: Ensuring the building or structure can support the crane’s weight and load.
– Alignment: Correctly aligning the runway and crane components.
– Testing: Conducting thorough tests before putting the crane into service.

Maintenance and Inspection

Regular maintenance is essential to extend the lifespan of the crane and ensure safety:
– Routine Inspections: Daily, weekly, and monthly checks to identify and address potential issues.
– Predictive Maintenance: Using advanced systems to predict when maintenance is needed, reducing downtime.
– Repair and Replacement: Promptly addressing any issues found during inspections to prevent accidents.

Conclusion

Overhead cranes are sophisticated machines that require a deep understanding of their components and systems to operate safely and efficiently. By focusing on the key elements such as hoist parts, runway systems, control and safety systems, and additional accessories, operators and maintenance personnel can ensure optimal performance and longevity of the crane. Regular maintenance and proper installation are also critical for maintaining the integrity and functionality of the crane.

The Most Comprehensive Introduction To China’s Crane …

Comprehensive Guide to China’s Cranes and Their Accessories: Understanding Nameplates and Key Components

Introduction

This guide is designed to provide a detailed understanding of cranes produced in China, focusing on the information found on crane nameplates and the various components that make up these complex machines. It is intended for both novices and experienced professionals looking to gain insights into the specifications, safety, and operational aspects of Chinese cranes.

Crane Nameplates: Decoding the Information

Product License Code

Each crane manufacturer in China is assigned a unique Product License Code, which is mandatory for the production of special equipment like cranes. This code is a critical identifier that helps in tracing the product back to its manufacturer.

Type

Different models of cranes have their respective type codes, which indicate the specific design and capabilities of the crane. Understanding these codes is essential for selecting the right crane for your needs.

Lifting Capacity

The rated lifting capacity (Q) is the maximum weight that the crane can lift in a single operation under normal working conditions. This is measured in tons (t) or kilograms (kg).
– Notes on Rated Lifting Capacity:
– The weight of the hook and the moving pulley group is not included in the rated lifting capacity.
– The weight of removable material handling devices (like grabs, electromagnetic suction cups, balancing beams) should be included in the rated lifting capacity.

Lifting Speed

This refers to the vertical displacement speed of the rated load under stable operating conditions, measured in meters per minute (m/min). For example, a single girder overhead crane might have two lifting speeds: a fast speed and a slow speed.

Crane Travel Speed

This is the travel speed of the gantry crane on a horizontal surface or track when fully loaded, measured in meters per minute (m/min).

Main/Auxiliary Hook Lifting Height

This is the distance from the ground or track surface to the highest lifting position of the main/auxiliary crane hook. It is marked as H and is crucial for understanding the crane’s vertical reach.

Effective Cantilever

In gantry cranes, the effective cantilever is the horizontal distance from the centerline of the gantry crane’s load to the centerline of the main girder track when the crane trolley is at its furthest extended position, measured in meters (m).

Working State Wind Power

This is the maximum calculated wind power that the gantry crane can withstand during normal operation.

Total Power

The total power consumption of the entire gantry crane system during operation, including motors, transmission devices, hydraulic systems, and auxiliary equipment like lighting and control systems. This is typically expressed in watts (W) or kilowatts (kW).

Product Number

A unique number assigned by the manufacturer when the crane leaves the factory. This number allows the manufacturer to access all information about the product.

Key Crane Components

Crane Trolleys

Crane trolleys are the movable units that carry the hoist and move along the crane’s beam or girder. They are essential for positioning the load accurately.

Crane Hoists

Hoists are the lifting mechanisms of the crane, responsible for raising and lowering loads. They can be electric, hydraulic, or manual, depending on the crane type.

Winches

Winches are used in cranes for pulling and lifting loads. They consist of a drum with wire rope or chain wrapped around it, which is turned by a motor or manual effort.

Crane Control Cabinets

These are the central control units of the crane, housing the electrical and control systems that manage the crane’s operations. They include control panels, relays, and safety devices.

Three-Phase Induction Motors

These motors power the crane’s movements, including lifting, traveling, and slewing. They are robust and efficient, suitable for heavy-duty applications.

Explosion-Proof Components

For cranes operating in hazardous environments, explosion-proof components such as motors and control systems are used to prevent sparks and arcs.

Crane Cable Reels

Cable reels are used to manage the wire ropes or cables that connect the crane’s hook to the winch or hoist. They ensure the cable is properly wound and unwound during operations.

Crane Drums

Crane drums are cylindrical components around which the wire rope or chain is wound. They are part of the hoist system and play a critical role in lifting operations.

Crane Rail Clamps

These are used to secure the crane’s rails to the floor or track, ensuring stability and preventing movement during operation.

Crane Hooks

Hooks are the primary attachment points for lifting loads. They come in various types, including self-locking hooks to ensure the load does not slip off during lifting.

Crane Reducers

Reducers are gearboxes that reduce the speed of the motor while increasing the torque, making the crane’s movements more controlled and precise.

Crane Brakes

Brakes are essential safety components that stop the crane’s movements quickly and securely. They can be hydraulic, electric, or mechanical.

Crane Load Limiters

Load limiters are safety devices that prevent the crane from lifting loads beyond its rated capacity. They ensure the crane operates within safe limits to avoid accidents.

Conclusion

Understanding the information on crane nameplates and the various components of Chinese cranes is crucial for safe and efficient operation. By knowing the lifting capacity, lifting speed, travel speed, and other specifications, operators can ensure that the crane is used correctly and safely. Additionally, familiarizing oneself with the different components and their functions helps in maintaining the crane, troubleshooting issues, and optimizing its performance. This guide provides a comprehensive foundation for anyone working with or purchasing cranes from China.

Overhead Crane Parts List

Since the provided URL does not lead to a specific page with detailed content on overhead crane parts, I will create a comprehensive guide based on the general information available from the other sources.

Overhead Crane Components: A Comprehensive Guide

Introduction

Overhead cranes are essential pieces of equipment in various industrial settings, including manufacturing, construction, and warehousing. Understanding the components and their functions is crucial for efficient and safe operation.

Main Components of an Overhead Crane

Bridge

The bridge is the main horizontal beam of the crane that spans the area where the crane operates. It can be either a single girder or a double girder, each with its own advantages and applications[4].

End Trucks

End trucks are located at each end of the bridge and house the wheel assemblies. These allow the crane to move along its designated path, typically on a runway system[1].

Girders

Girders provide the structural support necessary for the trolley and hoist to move along the bridge. They are a critical part of the crane’s framework, ensuring stability and load-bearing capacity[1].

Trolley

The trolley moves along the girder and carries the hoist. It is responsible for positioning the load horizontally along the crane’s span[1][4].

Hoist

The hoist is the lifting mechanism attached to the trolley. There are two common types:
– Wire Rope Hoists: Used for heavier lifting and are more durable.
– Chain Hoists: Suitable for lighter loads and are typically more cost-effective[1].

Control System

The control system manages the movement and operation of the crane. This can include:
– Pendant Stations
– Wireless Radio Controls
– Sophisticated Control Panels with Automation Capabilities
The control system ensures precise and safe operation of the crane[1][2].

Additional Key Components

Electric Motors

Electric motors convert electrical energy into mechanical energy to power the lifting and rotation mechanisms of the crane[2].

Limit Switches

Limit switches are used to set the maximum and minimum positions of the crane’s components, ensuring safe and accurate operation by preventing the crane from exceeding its designated limits[2].

Power Cables

Heavy-duty power cables are necessary to transmit electricity from the power source to the crane’s electrical components. These cables must be durable and capable of handling high voltage and current[2].

Brakes and Stoppers

Crane brakes and stoppers are critical for controlling the movement of the crane and ensuring it comes to a safe stop. These include crane brakes and crane stoppers[3].

Bearings and Wheels

Bearings and wheels are essential for the smooth operation of the crane, allowing the end trucks and trolley to move efficiently along the runway and girder[3].

Safety Features

Overload Protection

Overload protection systems prevent the crane from lifting loads that exceed its capacity, ensuring the safety of the crane and its operators[1].

Emergency Stop Functions

Emergency stop functions allow for immediate cessation of crane operation in case of an emergency, enhancing safety and reducing the risk of accidents[1].

Wind Speed Sensors (For Outdoor Cranes)

In outdoor settings, wind speed sensors can warn operators to prevent or stop work during high winds, ensuring safe operation[2].

Maintenance and Inspection

Inspection Schedules

Regular inspections are crucial to ensure the crane’s components are in good condition. Inspection schedules can vary based on usage, but frequent checks for wear and tear are advisable, along with periodic in-depth inspections by qualified personnel[1].

Environmental Considerations

Temperature, humidity, and corrosive environments can impact the longevity and functionality of crane parts. Proper maintenance and protective measures are necessary to mitigate these effects[1].

Customization and Selection

Customization Options

Many suppliers offer customization options for specific components to suit operational needs. This can include tailored load capacity, lifting speed, and duty cycle for the hoist[1].

Key Factors for Hoist Selection

When choosing a hoist, key factors to consider include:
– Load Capacity
– Lifting Speed
– Duty Cycle
These factors ensure the hoist is suitable for the intended application[1].

Conclusion

Understanding the components and their functions is vital for the efficient, safe, and reliable operation of an overhead crane. Regular maintenance, proper inspections, and adherence to safety protocols are essential to extend the lifespan of the crane and ensure continuous productivity.

Parts Of An Overhead Crane

Since the provided websites do not include the specific URL you mentioned (https://www.eurocranegroup.com/dp-parts-of-an-overhead-crane.html), I will create a comprehensive guide based on the general information available from similar sources on overhead crane parts and components.

Guide to Overhead Crane Parts and Components

Introduction

Overhead cranes are critical pieces of equipment in various industrial settings, including manufacturing, logistics, and construction. Understanding the different parts and components of an overhead crane is essential for their proper operation, maintenance, and repair.

Main Components of an Overhead Crane

1. Bridge or Girder

The bridge is the main horizontal beam of the crane that spans the width of the bay. It can be a single girder or a double girder, depending on the load capacity and application.

Single Girder

• Suitable for lighter loads and smaller spans.
• Generally more cost-effective.

Double Girder

• Used for heavier loads and larger spans.
• Provides greater stability and durability.

2. Runway

The runway is the rail or track system on which the crane travels. It consists of the runway beams and the supporting columns.

Runway Beams

• These beams are typically I-beams or wide flange beams that support the crane.

Supporting Columns

• These columns are the vertical structures that hold the runway beams in place.

3. Hoist

The hoist is the lifting mechanism of the crane, responsible for lifting and lowering the load.

Types of Hoists

• Electric Hoists: Commonly used in overhead cranes, these hoists use electric motors to lift loads.
• Chain Hoists: Use chains for lifting and are often used in lighter applications.
• Wire Rope Hoists: Use wire ropes for lifting and are suitable for heavier loads.

4. Trolley

The trolley is the movable unit that travels along the bridge, carrying the hoist and the load.

Types of Trolleys

• Electric Trolleys: Powered by electric motors, these trolleys move along the bridge.
• Manual Trolleys: Moved manually or by hand, these are used in lighter applications.

5. Control Systems

Control systems include the electrical and mechanical components that control the movement of the crane.

Control Types

• Pendant Controls: Handheld controls connected to the crane by a cable.
• Radio Controls: Wireless controls that allow the operator to move around freely.
• Cabin Controls: Controls located in an operator cabin on the crane.

6. Limit Switches and Sensors

These components ensure the safe operation of the crane by preventing overtravel and detecting load weights.

Types of Limit Switches

• Travel Limit Switches: Prevent the crane from traveling beyond its designated area.
• Load Limit Switches: Prevent the crane from lifting loads beyond its capacity.

7. Power Systems

The power system includes the motors, drives, and electrical components that power the crane’s movements.

Motor Types

• AC Motors: Commonly used due to their reliability and efficiency.
• DC Motors: Used in applications where precise speed control is required.

8. Brakes and Clutches

These components are crucial for stopping and starting the crane’s movements safely.

Brake Types

• Disc Brakes: Used on the trolley and hoist to stop the load quickly.
• Shoe Brakes: Used on the crane’s travel system to stop the crane.

Maintenance and Repair of Overhead Crane Parts

Regular Maintenance

Regular maintenance is essential to ensure the crane operates efficiently and safely.

Daily Checks

• Inspect the crane for any visible damage or wear.
• Check the oil and lubrication levels.

Periodic Inspections

• Conduct thorough inspections as per the manufacturer’s recommendations.
• Check for any signs of wear on moving parts.

Common Issues and Repairs

Common issues include worn-out parts, electrical malfunctions, and misalignment.

Worn-Out Parts

• Replace worn-out parts promptly to avoid further damage.
• Use original equipment manufacturer (OEM) parts or high-quality aftermarket parts.

Electrical Malfunctions

• Check the electrical connections and wiring for any damage.
• Consult the manufacturer’s manual for troubleshooting.

Misalignment

• Ensure the crane is properly aligned to prevent uneven wear.
• Adjust the runway and bridge as necessary.

Conclusion

Understanding the various parts and components of an overhead crane is crucial for their effective operation, maintenance, and repair. Regular maintenance and prompt repairs can significantly extend the lifespan of the crane and ensure safe and efficient operations. Always consult the manufacturer’s guidelines and use high-quality parts to maintain the integrity of the crane.

Crane Parts Manufacturers and Suppliers

Guide to Crane Parts from Henan Kino Cranes Co., Ltd

Introduction

Henan Kino Cranes Co., Ltd is one of the world’s largest crane parts manufacturers and suppliers based in China. This guide provides an in-depth look at the various crane parts and components they offer, highlighting their features, benefits, and applications.

Product Categories

MW5 Series Electromagnetic Scrap Magnet for EOT Crane

• Insulation Structure: The MW5 series features a fine insulation structure with vacuum drying and glue filling, enhancing electrical and mechanical performance.
• Performance:
• Excellent action performance
• Good seal performance
• High protection class of outer covering
• Additional Features:
• Brake torque is shown directly
• Manual release for convenient maintenance
• Automatic compensation device for optimal performance

Forged Hooks

• Material: Forged from DG20 (DG20Mn) for superior strength and durability.
• Design:
• Good stress condition, ensuring full utilization of the hook body material
• Equipped with safety latches to prevent load unhooking
• Types:
• Forged hook
• Forged ramshorn hook

Pulley and Main Shaft

• Materials:
• Main shaft sleeve made of bearing steel
• Pin shaft material is 40Cr
• Features:
• High-temperature resistant bearings for the pulley
• Shortened through beam for high strength and light self-weight

Specialized Components

Coil Tong

• Customization: Can be fabricated to specific requirements to ensure maximum safety on construction sites.
• Optional Parts:
• Rotating head
• Weighing system
• Benefits: Enhances safety and efficiency in handling coils.

Operator Cabin

• Design: Ergonomic design for comfort and safety.
• Features:
• Real-time monitoring of operating status, lifting hook, and lifted goods
• Dependable safety devices
• Applications: Ideal for gantry cranes and other heavy-duty lifting operations.

Special Application Cranes

Clean Room Cranes

• Hygienic Requirements: Designed to meet strict dust-free and hygienic requirements.
• Features:
• Components selected to minimize particle production
• Closed design for moving parts
• Special surface treatment and anti-static coating
• Applications: Suitable for clean room environments, such as in pharmaceutical, food, and electronics industries.

Double Beam Overhead Crane Kit

• Safety Features: Includes multiple safety features for lifting heavy loads.
• Benefits:
• Allows customers to install the crane kit themselves if they have the necessary labor skills
• Comprehensive solution for various lifting needs

Quality and Standards

• ISO Certifications: Compliant with ISO 9001 and other international standards to ensure high-quality products.
• Manufacturing Process: Strict quality control measures are in place to ensure the reliability and performance of all crane parts.

Conclusion

Henan Kino Cranes Co., Ltd offers a wide range of high-quality crane parts and components designed to meet various industrial needs. From electromagnetic scrap magnets and forged hooks to specialized operator cabins and clean room cranes, their products are engineered for safety, efficiency, and durability. Whether you are looking for standard or customized crane parts, Kino Cranes provides comprehensive solutions to enhance your material handling operations.

Crane parts of DQCRANES

Comprehensive Guide to Crane Parts and Components

Introduction

Crane parts and components are crucial for the efficient and safe operation of various types of cranes, including overhead cranes, gantry cranes, and jib cranes. Understanding these parts is essential for maintaining, repairing, and selecting the right crane for your specific needs.

Types of Cranes and Their Components

Overhead Cranes

• Main Components:
• Lifting System
• Controlling System
• Crane Frame
• Key Parts:
• Main Girder: Supports the trolley or hoist. Can be classified into truss girder, box girder, single girder, and double girder.
• End Girder (End Trucks): Critical for the stability and movement of the crane.
• Electrical Resistor
• Trolley and Trolley Frame
• Hook Blocking Frame[1].

Gantry Cranes

• Main Components:
• Bridge Structure
• Travelling Mechanism
• Trolley
• Electric Equipment
• Key Parts:
• Lifting Mechanism: Includes crane motor, brake, reducer, coupling, transmission shaft, and angle bearing box.
• Travelling Mechanism: Consists of wheels and other mechanical parts.
• Metal Structure: Gantry frame and trolley.
• Electrical Parts: Electrical equipment and electrical lines[2].

Jib Cranes

• Main Components:
• Crane Jib or Arm
• Electric Hoist
• Column
• Base Plate and Base Bolt
• Key Parts:
• Pillar Jib Crane: Free-standing design with the largest capacity, longest spans, and greatest rotation angle.
• Wall Mounted Jib Crane: Used along structurally adequate walls or support columns.
• Full Cantilever and Drop Cantilever Designs: Provide maximum lifting capability and clearance for overhead obstructions[5].

Importance of Crane Parts

• Quality and Safety: The quality of crane parts directly affects the safety and performance of the crane. Ensuring high-quality parts from reliable suppliers is crucial[1].

Custom and Standard Crane Parts

• Custom Made Parts: Many manufacturers offer custom-made crane parts based on specific drawings and requirements. This is particularly useful for unique or specialized crane applications[1].
• Standard Parts: Standard parts are widely available and include bearings, fasteners, and other standard components used across various crane types[3].

Production and Manufacturing Process

• Metal Structure: Assembled with main beams, side beams, platform, ladder, railings, and trolley frame.
• Machining Parts: Includes cutting, welding, and painting processes.
• Purchased Parts: Bearings, fasteners, and other standard parts.
• Cooperation Parts: Hooks and other specialized components.
• Electrical Spare Parts: Essential for the electrical systems of the crane[3].

Key Parameters to Consider When Buying Crane Parts

• Lifting Capacity: The maximum weight the crane can lift.
• Span Length: The horizontal distance the crane can cover.
• Working Class: Indicates the crane’s duty cycle and working conditions.
• Mechanical Parts: Lifting mechanism, trolley traveling mechanism, and gantry crane traveling mechanism.
• Electrical Parts: Electrical equipment and electrical lines[2].

Benefits of High-Quality Crane Parts

• Efficiency: High-quality parts ensure the crane operates efficiently and minimizes downtime.
• Safety: Reliable parts reduce the risk of accidents and ensure a safe working environment.
• Durability: Quality parts extend the lifespan of the crane and reduce maintenance costs[1].

Conclusion

Selecting the right crane parts is vital for the optimal performance and safety of your material handling equipment. Understanding the different types of cranes, their components, and the importance of quality and customization can help you make informed decisions. Whether you are purchasing new parts or maintaining existing ones, ensuring you have the right components is essential for efficient and safe crane operation.

Crane Parts

Eurocrane Group: Comprehensive Guide to Crane Parts and Services

Introduction

Eurocrane Group is a renowned manufacturer and service provider specializing in cranes and material handling products. This guide provides an in-depth look at the various crane parts and services offered by Eurocrane, highlighting their product categories, features, and applications.

Product Categories

Coil Tong

• Custom Fabrication: Eurocrane can fabricate coil tongs to specific requirements, ensuring maximum safety on construction sites.
• Optional Parts: Includes rotating heads and weighing systems. The rotating mechanism enhances operational efficiency and safety.
• Application: Designed for safe and precise handling of coils in various industrial settings.

Operator Cabin (Crane Cab)

• Safety and Comfort: The crane cab is ergonomically designed with dependable safety devices, ensuring driver comfort and real-time monitoring of crane operations.
• Features: Includes facilities for monitoring the operating status of the crane, lifting hook, and lifted goods.
• Application: Essential for gantry cranes and other overhead cranes where operator safety and comfort are paramount.

Special Cranes

• Custom Applications: Eurocrane provides cranes for special applications such as nuclear power, paper-making, and other industries requiring unique crane solutions.
• Design and Experience: Backed by a rich experience and an excellent design team, these cranes are tailored to meet specific industry needs.
• Application: Used in sectors that require specialized lifting solutions, such as nuclear facilities, paper mills, and other high-specialization industries.

Clean Room Cranes

• Hygienic Requirements: These cranes are designed to meet the strictest hygienic requirements and operate in dust-free environments.
• Features: Fully sealed design, special surface treatment, and anti-static coating to prevent pollution particles.
• 15 Ton and 20 Ton Options: Available in different capacities to cater to various clean room environments.
• Application: Ideal for clean rooms in pharmaceutical, electronics, and food processing industries.

Double Beam Overhead Crane Kit

• Safety Features: Includes multiple safety features to ensure safe lifting of heavy loads.
• Customer Installation: Designed to allow customers with the necessary labor skills to install the overhead crane kit themselves.
• Application: Suitable for industries that require heavy lifting solutions, such as manufacturing, logistics, and construction.

Key Components of Crane Parts

Crane Motor

• High Efficiency: Designed for high efficiency and reliability, these motors are crucial for the smooth operation of cranes.

Crane Gearbox

• Durability: Built for durability and long-term performance, ensuring the gearbox can handle the rigors of frequent use.

Crane Brake

• Safety: Critical for ensuring the safety of crane operations by providing reliable braking mechanisms.

End Carriage/End Truck

• Stability: Essential for the stability and movement of the crane along the crane rail.

Crane Trolley

• Mobility: Allows for the movement of the lifting hook or load along the crane beam.

Crane Rail

• Support: Provides the support and track for the crane to move along, ensuring stable and precise operations.

Cable Reel

• Power Supply: Manages the power supply to the crane, ensuring continuous and reliable operation.

Additional Services and Features

OEM and Custom Solutions

• Research and Development: Eurocrane has a strong R&D capacity with over 50 R&D staff, enabling the development of custom and OEM solutions.
• Manufacturing Capacity: With more than 10 production lines and an annual output value of over $100 million, Eurocrane can meet a wide range of manufacturing needs.

Global Reach and Support

• International Markets: Eurocrane products are exported to over 50 countries and regions, with a significant presence in North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, and Western Europe.
• Customer Support: Provides services for more than 5,000 medium- and high-end customers worldwide, ensuring comprehensive support and lifecycle services for its products.

Conclusion

Eurocrane Group offers a comprehensive range of crane parts and services, catering to diverse industrial needs. From custom coil tongs and operator cabins to special cranes and clean room cranes, their products are designed with safety, efficiency, and reliability in mind. With a strong focus on R&D, manufacturing, and global support, Eurocrane is a reliable partner for industries requiring high-quality crane solutions.

Frequently Asked Questions (FAQs)

What types of parts are commonly available for overhead cranes in China?

Overhead cranes in China can be equipped with a variety of essential parts to ensure their optimal performance. These include crane cabins, which are crucial for safe operation and are used in various lifting machinery such as container cranes and ship unloaders. Other key parts include crane hooks, which are the most common slings in lifting machinery and are used with wire ropes and pulley blocks to achieve lifting motions. Crane wheels, both driving and driven, are vital for gantry cranes, port cranes, and bridge cranes, as they bear the weight of the machine and affect its efficiency. End carriages, which convert electric energy into kinetic energy, are also important, combining motors, reducers, wheels, and other components. Additionally, magnetic suckers and grab buckets are auxiliary tools used for specific tasks like lifting electromagnetic materials and grabbing dry bulk goods.

Who are the major manufacturers and suppliers of overhead crane parts in China?

China is home to several prominent manufacturers and suppliers of overhead crane parts. Companies like DQCRANES, known for supplying a significant portion of the crane industry in Henan, China, and cooperating with international enterprises such as Demag crane, are notable players. SEVENCRNE is another professional manufacturer and supplier, recognized for their good service and competitive prices. Henan Kino Cranes Co., Ltd, one of the world’s largest crane parts manufacturers, is also a major supplier, offering a wide range of crane parts. Other companies like Xuzhou Xuqi Heavy Machinery Co., Ltd., Sichuan Hongjun Science and Technology Co., Ltd., and Shaoxing Nante Crane Equipment Co., Ltd. are also reputable suppliers in the industry.

What are the quality standards and certifications for overhead crane parts in China?

Overhead crane parts manufactured in China adhere to various quality standards and certifications to ensure reliability and safety. Many manufacturers hold ISO 9001 certification, which is a standard for quality management systems. Some companies also comply with ISO 14001 for environmental management, ISO 14064 for greenhouse gas management, and OHSAS 18001 for occupational health and safety management. Additionally, certifications like IATF16949 for the automotive industry and BSCI (Business Social Compliance Initiative) are also common. These certifications ensure that the parts meet international standards for quality, safety, and environmental sustainability.

Can customized crane parts be designed and produced in China?

Yes, many Chinese manufacturers offer the capability to design and produce customized crane parts according to specific requirements. Companies like DQCRANES and SEVENCRNE provide services where they can customize parts based on the client’s needs. This includes designing and manufacturing unique components such as crane hooks, magnetic suckers, and other specialized parts. The customization process ensures that the parts meet the exact specifications and requirements of the client, enhancing the performance and efficiency of the crane equipment.

What is the typical pricing range for overhead crane parts in China?

The pricing range for overhead crane parts in China varies widely depending on the type of part, material, and manufacturer. Basic components like crane hooks and magnetic suckers can range from a few dollars to several hundred dollars per piece. For example, crane hooks can cost between $10 to $100 per piece, while more complex parts like end carriages and crane wheels can range from $40 to $200 per piece. High-end or specialized parts, such as electromagnetic scrap magnets or grab buckets, can cost anywhere from $100 to $10,000 or more per piece. Additionally, large-scale equipment like entire crane systems can cost tens of thousands to hundreds of thousands of dollars. The prices also depend on the minimum order quantity (MOQ) and the supplier’s pricing policies.